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No.000131 Fitting Jig
Good IDEA!
27

Vertically moves the shaft axis in the radial direction by utilizing springs to create a constant load.

Related Category

Plastic Rollers

Plastic Rollers
Product name Rollers - Press Fit
Part number RORASP30-20
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes

Selection criteria

These rollers will not mar or etch the workpiece.

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Available sizes

■Plastic Rollers (Press Fit Type with bearings)

Bearing Material
Core Resin
Steel EN 1.4301 Equiv. Polyacetal
EN AW-5052 Equiv.

■Sizes and Dimensions

O.D.(mm) Length(mm) Bearing
25 20-30 (5Increment), 40, 50 696ZZ x 2
30 20-30 (5Increment), 40, 50 698ZZ x 2
35 25, 30-50 (10Increment) 6900ZZ x 2
40 25, 30-50 (10Increment) 6001ZZ x 2
50 25, 30-50 (10Increment) 6002ZZ x 2

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Rotary Shaft

Rotary Shaft
Product name Rotary Shafts/Retaining Ring Grooves on Both Ends
Part number SSFHRRA8-90-B5-S5
Features g6 (ground), h7 (ground) or h9 (polished) tolerance shafts with retaining rings can be selected.
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes | Accuracy Info

Selection criteria

Cost effective option

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Available sizes

■Rotary shaft with retaining ring (Retaining ring groove type, with a standard type retaining ring)

O.D. Tolerance Material Surface Treatment
h9 (Cold-drawn) EN 1.1191 Equiv. Black Oxide
Electroless Nickel Plating
EN 1.4301 Equiv. -
h7 (Ground) EN 1.1191 Equiv. Black Oxide
Electroless Nickel Plating
EN 1.4301 Equiv. -
g6 (Ground) EN 1.1191 Equiv. Black Oxide
Electroless Nickel Plating
EN 1.4301 Equiv. -
EN 1.7220 Equiv.
Hardness: 30 - 35HRC 		Black Oxide
Electroless Nickel Plating

■Sizes and Dimensions

O.D. Tolerance O.D.(mm) Length (mm) 0.1 mm Increment
h9 (Cold-drawn) 3 20.0-150.0
4 20.0-200.0
5 20.0-250.0
6 20.0-300.0
8 20.0-400.0
10 25.0-500.0
12 40.0-600.0
15 50.0-700.0
20 70.0-800.0
25 80.0-800.0
30 80.0-800.0
35 80.0-800.0
40 80.0-800.0
50 100.0-800.0
h7 (Ground) 6 20.0-300.0
8 20.0-400.0
10 25.0-500.0
12 40.0-600.0
15 50.0-700.0
20 70.0-800.0
25 80.0-800.0
30 80.0-800.0
35 80.0-800.0
40 80.0-800.0
50 100.0-800.0
g6 (Ground) 2 20.0-50.0
2.5 20.0-50.0
3 20.0-150.0
4 20.0-200.0
5 20.0-250.0
6 20.0-300.0
8 20.0-400.0
10 25.0-500.0
12 40.0-600.0
13 40.0-600.0
15 50.0-700.0
16 50.0-800.0
17 70.0-800.0
18 70.0-800.0
20 70.0-800.0
22 70.0-800.0
25 80.0-800.0
30 80.0-800.0
35 80.0-800.0
40 80.0-800.0
50 100.0-800.0

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Accuracy Info

■Accuracy information of rotary shaft with retaining ring

■O.D. tolerance table

O.D. (mm) h9 (Cold-drawn) h7 (Ground) g6 (Ground)
2･2.5･3 - - -0.002
-0.008
4-6 0
-0.030 		0
-0.012 		-0.004
-0.012
8･10 0
-0.036 		0
-0.015 		-0.005
-0.014
12-18 0
-0.043 		0
-0.018 		-0.006
-0.017
20-30 0
-0.052 		0
-0.021 		-0.007
-0.020
35-50 0
-0.062 		0
-0.025 		-0.009
-0.025

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Extra Thin Resin Sheets (Machined Upon Delivery)

Extra Thin Resin Sheets (Machined Upon Delivery)
Product name Resin Sheets/Fluororesin Tapes (Dustproof/General Purpose)
Part number ULTS0.12-100-100
Features Resin sheet tapes with high sliding property and with slippery touch. Suitable for enhancing the sliding of workpieces.
* Orange colored cells in the table below indicate the part numbers used in this example.
Selection criteria | Available sizes

Selection criteria

To improve the sliding properties of the workpiece

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Available sizes

■Resin sheet (vertical/horizontal dimensions selectable part type)

Material Adhesive
Fluororesin Silicon
Ultra High-molecular-weight Polyethylene Acrylic

■Sizes and Dimensions

Thickness(mm) Vertical (mm) Horizontal (mm)
0.23 100 100
200
300
400
500
200
300
400
500
0.12 100
200
300
400
500

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IDEA NOTE A vertical slide mechanism that uses screws with a dog point, springs and a roller.

A simplified structure using screws with a dog point, springs and a roller to adjust the applied load.

  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

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    Click the Good IDEA! button when this application example is helpful.


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    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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  • * Unit assembly CAD data consists of some sub-assemblies.
       Each sub-assembly unit can be used as it is or can be edited.

Application Overview

Purpose

  • A fitting/assembling jig that presses rubber workpieces into aluminum workpieces.
  • Fits the convex portion of the rubber workpiece into the concave portion of the other workpiece.

Points for use

  • A roller is used to press the parts together.
    The fitting load is adjusted by screws.

Target workpiece

  • External Dimensions
    Workpiece (rubber): W40 x D4.0
    Workpiece (aluminum): W41 x D10

Design Specifications

Operating Conditions or Design Requirements

  • Outer dimensions: W80 x D60 x H75
  • Maximum spring deflection: 8 mm

Required Performance

  • The estimate for the required fitting force is 5N, but adjustments can be made if necessary.

Selection Criteria for Main Components

  • Screws with dog point
    • Screws with dog points and hex nuts are used to compress the springs and adjust the load.

Design Evaluation

Verification of main components

  • Springs with the required force are selected.
  • Fitting spring load
    • Calculation formula: reaction force F = kx
    • Number of springs used: 2
    • Workpiece fitting load: F = 4.6 N x 2 = 9.2 N
    • Assumed deflection during workpiece fitting: x = 4.7 mm (set length: 15.3 mm, free length: 20 mm)
    • From k = F/x = 9.2/(4.7 x 2) = 0.98, springs with spring constant: k = 0.98 N/mm are selected.

Other Design Consideration

  • Pressing with a roller prevents the load from being applied horizontally.
  • Resin sheets are used to enhance the sliding property of the workpiece.

Explore Similar Application Examples

Page - / -

Part List

No. Part Name Sample picture MISUMI Part Number
For Price and Days to ship click on Part No. 		Quantity
1 Roller RORASP30-20 1
2 Metal Washers WSSS15-8-2 2
3 Spring UL10-20 2
4 Screw With Nose CBBGS10-40 2
5 Rotary Shaft SSFHRRA8-90-B5-S5 1
6 Polyethylene Sheets ULTS0.12-100-100 1
  • The part list above contains only MISUMI parts.
    The list of parts and machined products of other manufacturers than MISUMI can also be downloaded by part list download (CSV).
  • TERMS AND CONDITIONS FOR USE OF CAD DATA
    Your access to the CAD data that MISUMI Corporation (hereinafter referred to as the Company) posts on this site (including 3D CAD data, intermediate 3D CAD data and 2D CAD data; hereinafter referred to as the Data) are of products manufactured and/or sold by the Company (hereinafter referred to as the Products) assumes that you have read and accepted these terms and conditions which govern your use of the Data. If you do not agree to these terms and conditions, you must stop using this website and the Data. You must not use the Data for any unlawful purpose or in any manner inconsistent with these terms and conditions.
    1. CAD Data
    The Data is prepared for assisting the Company's users in the CAD design process by providing dimensions and other Product information. In order to provide the best speed and stability working within this site, the Product drawings were simplified to reduce the size of the Data. For instance, some of the Products are shown without the oil groove shape, screws or spring shape. Also, please be aware that the tolerance, surface roughness and/or chamfer of the Data may vary from the actual Products.
    2. Disclaimer on Data
    While the Company has carefully prepared the Data, accuracy of the Data is not guaranteed and is subject to the variances as described above. The Company may also modify, add or delete the Data at any time without prior notice. The Company assumes no liability for any direct, indirect, consequential or special damages that you may claim resulted from your use of the Data or any changes to or deletions of the Data regardless of the reason. The Company provides no warranty as to the quality, accuracy, functionality, safety or reliability of the combination of Products and parts. Example applications and combinations of the Products are provided for illustrative purposes only.
    3. Copyright
    Copyrights to the content and the Data belong to the Company or the manufacturers of the Products. The said copyright is protected by the Copyright Act and international treaties. The use (including duplication, modification, uploading, posting, transmission, distribution, licensing, sales and publishing) of the Data except for the purpose to use the Data described above without prior approval of the Company is not allowed. The Data cannot be used for any purposes (including sales promotion) except for designing your machine. If you violate this provision or the laws or regulations, the Company may prohibit you from the use of the Data, the Company’s site and/or take legal action. So long as you comply with these terms and conditions, the Company grants to you a non-exclusive, non-transferable, revocable license to access and use the Data for the sole purpose of assisting you in designing machines that incorporate products.
    4. Disclaimer of Warranty
    ANY AND ALL CONTENT APPEARING ON THIS WEB SITE IS PROVIDED FOR INFORMATIONAL PURPOSES ONLY. THIS WEB SITE, ITS CONTENT AND ITS LINKS ARE PROVIDED ON AN "AS IS" AND "AS AVAILABLE" BASIS AND ARE USED ONLY AT YOUR SOLE RISK, TO THE FULLEST EXTENT PERMISSIBLE BY LAW. THE COMPANY DISCLAIMS ALL WARRANTIES, EXPRESS OR IMPLIED, OF ANY KIND, REGARDING THIS WEB SITE (INCLUDING ITS CONTENT, HARDWARE, SOFTWARE AND LINKS), INCLUDING AS TO FITNESS FOR A PARTICULAR PURPOSE, MERCHANTABILITY, TITLE, NON INFRINGEMENT, RESULTS, ACCURACY, COMPLETENESS, ACCESSIBILITY, COMPATIBILITY, SECURITY AND FREEDOM FROM COMPUTER VIRUS. THE COMPANY WILL NOT BE LIABLE FOR ANY DAMAGES OR LOSSES, INCLUDING DIRECT, INDIRECT, CONSEQUENTIAL, SPECIAL, INCIDENTAL OR PUNITIVE DAMAGES AND/OR LOST PROFITS, IN CONNECTION WITH USE OF THE INTERNET, THIS WEB SITE, ITS CONTENT OR ITS LINKS
    Further, the Company will not be liable to you for any failure or delay by the Company to provide access to the Data or any of its obligations under these terms and conditions where such failure or delay is the direct or indirect result of any circumstances beyond the Company's reasonable control (and the Company's obligations will be suspended for the duration of such circumstances).
    5. Policy of Third Parties
    You may be required to separately agree to third party's policies if you use third party software to create or browse the Data or use a third party’s CAD data. In this case, the Company does not assume any responsibility for defects of such CAD data or the software of the third party or violation of their rights. Understand them before use.

    CAD Data Download (Unit Assembly)

    CAD Data Download: File Format
    生成

    Thank you for downloading the data.

    Click the Good IDEA! button when this application example is helpful.


    This data is utilized in order to list more useful application examples in the future.

    Good IDEA!

    Cautions on the CAD data

    1. Assembly data shows the assembly drawings in the concept design phase. The sole purpose of the data is to explain the structure and functionality of the assembly and is not considered nor to be used as a final design.
      You will need to edit the Data so that it meets your specific design conditions.
    2. The CAD data unit assembly consists of sub-assemblies.
      Each sub-assembly unit can be used as it is or can be edited.

      3. * The part in the frame is a sub-assembly unit.

    3. The Data for fabricated parts is based on easy-to-edit dimensions and shapes in sketches and histories.
    4. The Data including the third-part components are made by the Company.

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